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FCA pokes holes in vehicle frames to cut weight


kscarbel2

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Fleet Owner  /  April 4, 2017

Company says this new tactic is one of 24 “product expectation” topics being addressed by its engineers at annual SAE gathering.

Reducing weight is becoming a major engineering focus for light vehicle and commercial equipment manufacturers alike largely as part of an overall effort to generate fuel economy gains.

Along those lines, the U.S. division of Fiat Chrysler Automobiles (FCA US LLC) is experimenting with “poking holes” in car and light truck frame assemblies at precise locations the reduce weight.

Phil Jansen, head of product development for FCA–North America, explained this week at WCX 2017, the annual international gathering of the Society of Automotive Engineers (SAE) in Michigan, that weight reduction is a key contributor to improved fuel economy and can be achieved by using less material.

The challenge, he said, is determining which components can withstand weight reduction – and by how much – while still satisfying customer expectations for vehicle durability and performance.

To that end, FCA US engineers developed multiple algorithms to quickly and precisely determine the optimal size and shape of “lightening holes” and can apply them to any number of vehicle components.

The company said simulations using those algorithms on virtual truck-frame components, for example, produced weight savings of 3% to 5%.

“With such a tool at their disposal, [our] vehicle development teams can accelerate their work, which benefits customers by reducing the time required to bring new products to market,” Jansen noted in a statement. “Such progress bodes well for our ongoing investigation of strategic material placement.”

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All to comply with the Federal CAFE standards coming in to effect. The Obama administration outlined in 2011 its goal of boosting average fleet fuel economy to 54.5 miles starting between 2018 and 2025. A combined increase of more than 90 percent over 2011 levels  Also coming in to play is EPA mandated requirements for medium and heavy trucks including increased aerodynamics, Low rolling resistance tires, ground effects and computer controlled tire pressure monitoring systems.  One of the main reasons for Fords Eco boost engines, Close to the same power as a V8 but a large weight savings. GM is following with an Aluminum bed for weight savings,     Paul

Edited by 41chevy

"OPERTUNITY IS MISSED BY MOST PEOPLE BECAUSE IT IS DRESSED IN OVERALLS AND LOOKS LIKE WORK"  Thomas Edison

 “Life’s journey is not to arrive at the grave safely, in a well preserved body, but rather to skid in sideways, totally worn out, shouting ‘Holy shit, what a ride!’

P.T.CHESHIRE

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3 hours ago, 41chevy said:

All to comply with the Federal CAFE standards coming in to effect. The Obama administration outlined in 2011 its goal of boosting average fleet fuel economy to 54.5 miles starting between 2018 and 2025. A combined increase of more than 90 percent over 2011 levels  Also coming in to play is EPA mandated requirements for medium and heavy trucks including increased aerodynamics, Low rolling resistance tires, ground effects and computer controlled tire pressure monitoring systems.  One of the main reasons for Fords Eco boost engines, Close to the same power as a V8 but a large weight savings. GM is following with an Aluminum bed for weight savings,     Paul

Aluminum bed?   BBBBBUT...They'll dent!  Unless of course you lower the height of the skid steer doing the dumping by an inch or two-   Force= Mass x  Acceleration.

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If U're aimin for 90% reduction in fuel from year 2011

Th@ means the Govt will B missin out on 90% of fuel exize tax (wot evr U wanna call it)

me thinx they will have there hand in u're poket sumwhere/how to make up the difference ........... n sum

LOL

cya

§wishy

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18 hours ago, Swishy said:

If U're aimin for 90% reduction in fuel from year 2011

Th@ means the Govt will B missin out on 90% of fuel exize tax (wot evr U wanna call it)

me thinx they will have there hand in u're poket sumwhere/how to make up the difference ........... n sum

LOL

cya

§wishy

Me thinx you may be right and they will have there hand in your pocket before they reach there target and if they dont reach me also thinx they wont give you a refund 

Wot sez you Swish Man ????

Paul

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1 hour ago, Underdog said:


I know! We'll build a plastic car and call it a... SATURN!

or Bricklin

"OPERTUNITY IS MISSED BY MOST PEOPLE BECAUSE IT IS DRESSED IN OVERALLS AND LOOKS LIKE WORK"  Thomas Edison

 “Life’s journey is not to arrive at the grave safely, in a well preserved body, but rather to skid in sideways, totally worn out, shouting ‘Holy shit, what a ride!’

P.T.CHESHIRE

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