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I dont know how to flow time my inj.pump


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4 hours ago, Joey Mack said:

No piston cooling nozzles, i mounted the oil manifold today.  I wasnt holding my tongue right. Thanks for checking in on this.  Truth is ,,,, since i never built one of these, the bolt-on stuff was a challenge for me. Crazy part is that i built the long block without a concern. I guess because i have built more than 30 Mack engines after 1989, and saw a lot of similar/standard procedures.  If that makes sense.

My wife says, I doubt myself too much. Anyway.. I will be back here when I flow time the injection pump.  Im greatful for you guys..  Jojo

keep in mind , there is a BIG difference between "doubting myself  VS questioning myself.. doubt means __ don't think I can !!!!  questioning ones self means to double check a persons work (which is acceptable !!!! after this build a positive is __you can NEVER say "I never build one before"

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6 hours ago, Joey Mack said:

No piston cooling nozzles, i mounted the oil manifold today.  I wasnt holding my tongue right. Thanks for checking in on this.  Truth is ,,,, since i never built one of these, the bolt-on stuff was a challenge for me. Crazy part is that i built the long block without a concern. I guess because i have built more than 30 Mack engines after 1989, and saw a lot of similar/standard procedures.  If that makes sense.

My wife says, I doubt myself too much. Anyway.. I will be back here when I flow time the injection pump.  Im greatful for you guys..  Jojo

Yup You got this bro! 
no doubt in my mind!

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17 hours ago, Joey Mack said:

Yes.. it is stamped ENDT. i assume you are asking about the manifold having the oil port for the turbo? 

On a engine with the spin on filters the turbo feed comes off of top of the filter heads, and the older engines with the big full flow/bypass filter the turbo feed comes off that pad on the side of the block?    terry:MackLogo:

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So i went to my book.  The flow timing pump used, puts out 750 PSI.  I dont have that. It also said the the removal of the delivery valve to spill time it is an Emergency method.  Ok, whatever...  I listen to you guys who have done this before. The inj. Pump i have is rebuilt. If i remove the #1 del.valve to do spill timing, will i hurt any of the work done to rebuild it? and can I use my 10 PSI electric fuel pump to supply the fuel to spill time it ? Also, the book showed using air pressure with the out put line in a bottle of water, and watching for bubbles. I have an air drier, so i can keep water out of the air flow. Personally, i hope my small fuel pump is good enough because i would rather push diesel through it than air.  

What say you guys ?  

Thank you vey much for helping me with this..  Jojo

I think the reason for the difference is that by leaving the delivery valve spring in place, you take into account any leakage in the plunger on the pump when you see the fuel.

Spill timing is accurate as to when the port closes on the plunger, but there are other aspects that determine exactly when nozzles start spraying fuel.

 It is kinda like the difference between setting points by gap or dwell. Both can give good results, one is more accurate. 

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Well, as long as I dont set the pump too hot and risk burning a piston,i will be ok. This truck is a restoration, and will likely see parades, and shows not hauling loads..  

Well I think your eyes and the view of the timing mark will have a much bigger effect then the differences between spill and flow. 

There is a device that will trigger a timing light off an injector line, which would allow you to strobe check, then the issue is if there is an advance unit that would be effected by engine speed.

I have a injector pipe that is cut at an angle so you can see exactly when the fuel start out the pipe, it is bent so it is almost horizontal, so a bead of fuel at the end of the pipe is visible.  

Well my pump is on the bench. I thought i was supposed to set the pump up on the bench, them set the engine to Zero BTC on #1 then install the pump, then back the engine up 30+ degrees and check the port closing against the degrees on the flywheel.  

I think fjh covered it one page one. The internal setting up of the pump is done on a pump stand, all you do when putting on the engine is set the timing. I don't know what you are looking to do on the bench?

Bench timing 

. Like i used to do with Robert Bosch pumps that had TEM port. Just thought the pump needed to be pre-set before mounting it to the engine with the engine barred to the degrees on the data plate at BTDC. 

What is important is when it injects on the engine, anything prior to installing on the engine is just to make sure you are in the "window" where it can be adjusted when installing. 

May be the Bosch pumps are done different (Robert or American) I don't know, but the various inlines I have done, it was get it on the engine in the aprox correct position, then spill time to the engines timing marks.

 Inlines that I have done, if the engine gears are properly timed on assembly, then the "double spline" will be in the correct orientation so when the pump is fitted, you can move it in the slotted holes to bring into time for that engine spec.

Someone mentioned looking through the big plug on the side, to look at the coupler.

I am not going to say more because I don't have enough experience on exactly what you are working on. If it were I, I set the pump so it was at injection #1 and the engine the same, and slide the pump home, then check via spill time, and adjust as required. If I was way off, I may have to shift the coupler spline one notch, but that assumes there isn't a double spline (which has happened to me a time or two) to guide me.

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On 8/24/2025 at 4:53 PM, Joey Mack said:

Is it possible that the mounting on the block is the same as well as the porting,and the manifold that mounts to it determines if it is ESI or not as well as having an oil port for a turbo?  

Im not sure that you have an ESI engine. Your block is different from all of my ESI and ESI+ engines.  I dont have the piece with the green masking tape on it in your pictures.  Most of my ENDT engines have spin on filters, but I do have one with a different filter set up with hoses running weird places, much like I suspect you have there. I haven't looked at it to compare the block on that engine to yours.

Can't upload pictures for some reason.

12 minutes ago, JoeH said:

Im not sure that you have an ESI engine. Your block is different from all of my ESI and ESI+ engines.  I dont have the piece with the green masking tape on it in your pictures.  Most of my ENDT engines have spin on filters, but I do have one with a different filter set up with hoses running weird places, much like I suspect you have there. I haven't looked at it to compare the block on that engine to yours.

Can't upload pictures for some reason.

piece with green tape is the pressure regulator which should bolt to block. flip the piece over will match the holes +- of block. 4 bolt holes line up . gasket in hand goes with it

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8 hours ago, JoeH said:

Im not sure that you have an ESI engine. Your block is different from all of my ESI and ESI+ engines.  I dont have the piece with the green masking tape on it in your pictures.  Most of my ENDT engines have spin on filters, but I do have one with a different filter set up with hoses running weird places, much like I suspect you have there. I haven't looked at it to compare the block on that engine to yours.

Can't upload pictures for some reason.

If I  am thinking right ! ( really after two yukon jacks );; esi is for Extended  Service  Intervals . ==2 spin on oil filters  :: the ESI + is 3 spin on filters ???  . don't recall where the main feed line to older large filter went to engine block ?/

Well,I guess I got it right.  The timing is set to 29 BTC..  I rolled the engine backwards then brought it to 29 BTC. The Injection pump must have been set right, because it slid over the line up bolts andright into the coupling..  As you can see, I wrapped it up for transport.  There is still a lot to do, but all the parts are being painted before mounting. I expect that I will have to go there and do more to finish it. I rewarded myself with an  ice cold 🍺.,, and Even My Buddy Mack came to congradulate me..   🐕

  I am greatful for all the help I got on this thread.  Too bad I cant give credit to more than one of you for the solution, so I am also Marking fjh as having the solution too.  Truly greatful,  Jojo

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7 hours ago, Joey Mack said:

Well,I guess I got it right.  The timing is set to 29 BTC..  I rolled the engine backwards then brought it to 29 BTC. The Injection pump must have been set right, because it slid over the line up bolts andright into the coupling..  As you can see, I wrapped it up for transport.  There is still a lot to do, but all the parts are being painted before mounting. I expect that I will have to go there and do more to finish it. I rewarded myself with an  ice cold 🍺.,, and Even My Buddy Mack came to congradulate me..   🐕

  I am greatful for all the help I got on this thread.  Too bad I cant give credit to more than one of you for the solution, so I am also Marking fjh as having the solution too.  Truly greatful,  Jojo

Buddy there was no doubt in my mind what so ever! They got the right guy on the job!

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7 hours ago, Joey Mack said:

Well,I guess I got it right.  The timing is set to 29 BTC..  I rolled the engine backwards then brought it to 29 BTC. The Injection pump must have been set right, because it slid over the line up bolts andright into the coupling..  As you can see, I wrapped it up for transport.  There is still a lot to do, but all the parts are being painted before mounting. I expect that I will have to go there and do more to finish it. I rewarded myself with an  ice cold 🍺.,, and Even My Buddy Mack came to congradulate me..   🐕

  I am greatful for all the help I got on this thread.  Too bad I cant give credit to more than one of you for the solution, so I am also Marking fjh as having the solution too.  Truly greatful,  Jojo

now stop bullsh- -ting us !! YOU didn't guess YOU had it right.!!!  you knew all along. and I thought school was off for the summer. but then summer school is fun when WE have a great teacher  and His assistant Mack

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