JoeH

Found a cab on Friday and sealed the deal on it. Insurance appraiser is going through a family emergency at the moment, which may slow our process dont a bit but we work to live, not live to work, so we hope all is well with him. Dad and I and everyone we've talked to/showed the truck to are pretty well convinced this truck is definitely fixable, we just may have to push a little, which goes well enough with my confrontational personality, so it should be heading over to Bergeys in the next day or so to get the ball rolling. The cab we found is through COOPSKW where my dad bought our first Mack (our '79 r686st, which is still running most days because this MR is taking a break...) in the mid 1980's. Cab is a whole front cutoff of a 2000 MR688 with a running 300hp right side EECU ETECH with an Allison HT740 cable shift transmission. Cutoff should be going to Bergeys for them to swap all the electronics and wiring from my truck into the replacement cab. I'll be sure to make sure they try to keep all the wiring and electronics from the 2000 intact so I can transplant them into some other truck some day if I take a notion to it.

He's working on this dog. Its a short wheelbase, the driveshaft will definitely need to be out of the way.

RD models ran 2 solenoids, not including the one on the starter itself. One on the firewall, one under the dash. The one under the dash runs power to all accessories, gauges, etc. The one on the firewall runs the signal to the starter. Being a 1999, I'll wager you have a Vmac III ETECH engine. If you don't have power to the EECU then you won't be able to start the engine, even if you can get it to crank. Check your fuse diagram for the EECU power fuse. It should have power to one side when the key is in the on position. If not then you need to fix your power fault. I'd guess you have an accessory relay gone bad, given your lights arent working.

Usually takes us a day or two to get it out, and another 3 days of rocking the transmission back and forth and up and down to finally get the input shaft into the pilot bearing. 😱 When we pulled the allison transmission out of our MR688 2 years ago we had the whole thing out and back in in one day! That MR is the easiest thing to work on. Our 1980 DM is about the hardest thing to work on. Don't recall how hard the clutch was on our DM, but it might not be too bad. Our R models we usually stick a heavy wall pipe through the windows and hang the pipe from the roof with a rope going back and forth a bunch of times. Gives us a beam crane for our chain hoist inside the cab to hang the transmission from.

I'm really itching to flag a manager down at home Depot when I'm in self checkout to tell them I expect an employee discount if I'm gonna be doing their job for them.

We usually take a fuel tank off the truck so we can get the transmission out from underneath, but if all you're doing is a clutch then you may not need to.

The Mack triple shaft transmissions sit like a V , it will want to fall over on a trans jack, so a cradle is a must have! Do yourself a favor and replace the rear cab mount bushings, we just did on our '79 R model and gained more than an inch of height back. Makes a lot of difference when you're working in tight spaces. Access to a helper is strongly recommended, there's a number of things that really need 2 people.

Inquiring minds want to know how you're making out!

https://maps.app.goo.gl/ea5bGe6WJHoKPRKL6 A&R industrial is near you, no idea what their reputation is. If you're confident you can do the repair yourself then get it apart, take your old clutch to them and they can order you a new one based on the parts you show them. Assuming they're the friendly and knowledgeable type. If you aren't confident then you could just have them do the repair.

I'd plumb them in parallel, not in series. In series, the first filter catches everything and clogs, leaving your other filters clean and useless. In parallel, the oil can go through either set of filters, so you're actually getting the use out of having that many filters.

Get it sorted out before you get a runaway motor that starts running on its fuel diluted engine oil... I believe there's a fuel gallery plug under the timing cover that can work loose. Not sure if you can get to it without taking the timing cover off.

If it doesn't already have one, it's worth putting an intake boost gauge on the truck at some point. The charge air cooler in front of the radiator cracks along the welds every once in a while. My E7-350 was only making 25psi boost and running hot on the pyrometer. Found cracked CAC, replaced, and now it'll push well passed 30, close to 35 psi boost. And much cooler EGT's. But we'll sort out your current problems first.

That is a nice looking truck, I'm a sucker for R models.

About 3-4 screws on that top piece of the dash above the rpm/mph gauges and you should have access to those 2 little lights in the center. Looks like one "fell out" (tampered with most likely). Light socket will be laying just inside, and I believe it should have a little tag on it saying what its for. Get a good bulb stuck in the Engine Malfunction Lamp socket and turn the key to the "On" position. EML 'should' turn on briefly then turn off, indicating that the light works and there's no "Active Faults". If it stays on then you have active fault codes which can be retrieved by holding the set/resume cruise control rocker in the down position. Count the blinks to get a 2 digit code, write the code down and rock the switch down again to retrieve the next code. Post the codes here and Joey will straighten you out! One thing worth noting is ECU locations: The Engine ECU is located under the stainless covers below the turbo. This ECU is weatherproof, but there is a recall on the Coolant Level Sensor because the sensor can fail and let coolant wick along inside the copper wire and corrode the EECU pins. Not sure if this problem affected the early ETECH engines or just the later ones. Be careful when doing any mechanical work, that ECU can get pinched when replacing engine mount bushings or replacing clutch etc. A small dent in that ECU and it's toast. The Vehicle ECU is located on the kick panel in front of passenger's feet. DO NOT drill holes into that panel without first checking VECU location. Idk why you'd drill holes in the panel but I hear it's been done before. The VECU is not weatherproof, and rain water can leak through windshield gasket/firewall and get onto the VECU, frying it. These are great engines and I think it's one of the best computer systems you can have on a truck because of the blink code diagnostics. There's no need for computer software that costs thousands of dollars to find out what's wrong with it. In fact, Mack/Volvo released the diagnostic software for these computers for free, you just need to download it from somewhere like "DieselLaptops.com" and buy a roughly $750 device that has the cable ends and interface device to link a laptop and the truck computer together. Diesel Laptops also has their own program 'Diesel Explorer' that is pretty good. It'll give you a lot of data, it'll tell you what ECU's are powered up/communicating, which helped me identify why I couldn't get my 2003 ETECH to start. The EECU wasn't getting power, and I didn't know that til I couldn't see it listed in their software.

Don't leave it, you know too much to do that. But he's gotta let us know if the EML light is working properly. I bought a 2001 RD vmac III once that someone pulled the lightbulb out to mask about 10 active fault codes. The blink code system is a great ally, if it's functional and hasn't been tampered with.

Before you go digging all around, you really should update us on the functionality of the check engine light circuit. If either of those sensors are bad it'll light up the lightning bolt dash EML.

Do you have any Engine Malfunction Light codes? Lightning bolt indicator should come on initially when the key is turned on. If not, fix that lightbulb so you know if you are getting a fault code. If that circuit works and the light is on, with key on (engine can be running or off, doesn't matter) turn cruise control "off" then hold the set/accel / resume/decel rocker switch in the down position til the lightning bolt turns off. It'll then spit out a 2 digit blink code. Write the code down, hit the rocker again to request next code. Keep doing that til it loops and keeps playing the same pattern of codes.

Is there a parts source for individual parts like round fuel tanks, engines, etc?

I see AMT has an R685ST model with the 237 HP motor, but is there one with the engine mounted charge air cooler? Toying with the idea of making a model of my dad's volumetric mixer truck.

Is this a fully mechanical fuel pump, or vmac II or vmac III fuel system? A picture of the right side of the engine would give the guys on here an idea of what exactly you're driving so they can tailor their responses. Have you changed your fuel filters? Did you get bad fuel from a transfer tank or gas station? When you change your fuel filters dump the fuel in the old filters into a mason jar so you can see if you're sucking water. The water and fuel will stratify, meaning the water will be on the bottom and the fuel on top. You'll see a clear line between them. I think some engine setups run a pressure relief valve on the return side of the fuel in order to keep fuel pressure up. You could have a failing relief valve? You could also have the Dreaded Piece of Trash floating around in your fuel tank, blocking the suction line. Some idiots try to seal a leaking fuel cap with a plastic bag (super dumb) and sometimes people unknowingly let the foil seal from a bottle of fuel treatment go into the tank. Either one can cause you this headache.

Paging @SkippyMack the old timers want an update on the truck

I ran the following Legacy category search: And was rewarded with about 100 different books to sift through including what you asked about (in paper format or digital file for free) You can just punch 8-501 into the emedia search box and go straight to this.

The appear to only have the one form of electronic schematics, nothing older. However if you run a broad search like this: Then you'll be rewarded with about 4 pages of different books for different years. Off on the left they list a few different age categories of trucks, I didn't search the Legacy category to see if there was anything there. You'll be rewarded with things like this: That have an SKU that's completely useless to the dealer til they find it in the emedia search function themselves.

No, at my Dealer, Bergeys.

Can't speak for your truck, but the bottom picture looks like every pair of rear mount bushings we've had. Torch or undo top of bolts, jack up the trans high enough you can chase out whatever remains of the old bushings, and then drop two rubber bushings and washers into the top two holes on each side in the frame bracket, lower trans most of the way, then put the bolt/washer/bushings in from the bottom and pit the nut on top. Its kind of a two person job. Can't speak for the front engine mount bushings, the engines I have use a rubber donut around the front of the timing cover at the crank hub.