Jump to content

rear axle:how low can you go?


dek1581

Recommended Posts

I recently saw some posts re: changing rear axle ratios to get better mpg and/or higher top speed. I know there is a formula to estimate top speed based on tire size (revs per mile), engine rpm's, and rear end ratio. now, what I want to know is there a limit, so to speak, on how low (numerically) you can go before it becomes difficult to take off from a standing start w/o revving the hell out of it and burning the clutch? I have driven some dump trucks where you can let off the clutch while in 1st w/o giving any gas at all. I can only imagine what rear they had in them.

Link to comment
Share on other sites

Yeah all depends on what you wanna do there used to be a formula to work all this out back in the late 70's you put in what weight what height how fast you wanted to travel ect and could work out what size motor gear ratio's gear box ect that you would need to obtain the best balance between economy and power

Paul

Link to comment
Share on other sites

You've also got to take into consideration where the engine likes to run. Mack engines prefer the 1400-1450 range, so spec'ing a rear that is TOO "fast" in order to run 1100 or 1200 RPM down the road isn't doing you any favors. Find out where the "sweet spot" of the engine is, then decide how fast you want to cruise down the road. Then, pick a transmission and rear gears so that your final drive ratio will put you there. If you have a direct-drive (1:1) top gear in the transmission, you'll probably have higher (lower numerically...faster) gears in the rear to make up for it, where an overdrive transmission (.71:1) will have lower (slower) rear gears to compensate. It is all 1 system working together...engine, transmission, rear gears, and tire size. Changes to any one of them could force changes in others to become necessary. Engine might have a different "sweet spot"...and behind that, every change affects the overall ratio determining what speed the engine turns at what road speed. Spec it around the engine's sweet spot for the road speed you want to cruise.

When approaching a 4-way stop, the vehicle with the biggest tires has the right of way!
Link to comment
Share on other sites

hey rowdy, I know it's only math and there are other variables BUT I ran the numbers and with the setup I put together it revved at 1400 rpms at 75 mph. 5th gear (overdrive) would only be used at 55+ mph. that should give me better mpg then now. BUT correct me if I'm wrong or missing something.

Link to comment
Share on other sites

1) What engine do you have, and where is it's sweet spot?

2) What transmission do you have, and what are the ratios in low (startability) and top (cruising) gear?

3) What rear end gearing do you have now?

4) What size tires do you have on the truck?

Until that is known, there's no point in offering up suggestions or opinions on how to go about making changes.

  • Like 1
When approaching a 4-way stop, the vehicle with the biggest tires has the right of way!
Link to comment
Share on other sites

You need to calculate the desired startability index based on Clutch Engagement Torque, Tire Revs/mile, overall gear ratio (transmission start gear x axle ratio) and GCW/GVW. For a typical highway truck you want to have startability to be no lower than 16% to be on safe side but if you are going to drive turnpike only (<3% grades) majority of the time, Eaton suggests a startability of 12%. I have seen one customer happy with a 10.5% startability recently.

If it is a vocational truck (especially a garbage hauler) the minimum suggested startability is 25% which would require a deep axle ratio.

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

  • Recently Browsing   0 members

    • No registered users viewing this page.
×
×
  • Create New...