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Hi all,We started the Cruiseliner for the first time in 7 months today and it started first turn of the key....but it wont build air pressure over 20psi.When the engine is shut down the air can be heard leaking back through the compressor.Im thinking its the unloader valves are stuck.My question is does the compressor head have to be taken off to clean them or is there some other way to clean them? I think its a Midland compressor.Thanks

Paul

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Is the D-2 governor new ? If not, they are cheap enough to just replace it. You can try to spray a very light oil into the intake of the compressor and gently tapping on the head with it running while doing this.  7 months idle may have them stuck.

Edited by Joey Mack
More info needed
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If it is leaking back through the compresssor, it is the outlet (exh) valves. If the gov is mal functioning it can leak through the unloader. Try disconnecting the gov from the unloader and see if it will build. Caution: with gov disconnected it will never stop building air pressure, so don't run it all the way up. If it builds to over 60, shut it down and you know the gov is the problem.

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Thanks for the replies.I disconnected the govenor but it still behaved the same.I tried a little light oil in the intake tapping with a hammer but again I had no joy.I think the head has to come off to sort this.The problem with taking the head off is the chances of getting a gasket over here is zero.Could the gasket be reused for a short time untill I can get a new one or could I cut one from heavy gasket material?.I thought it was a Midland compressor but not sure now.Heres a few pics of it see if you guys know what it is...Thanks again for all the help.

Paul

 

IMG-20251213-WA0010.jpg

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Yes I took the govenor off and it was still leaking back through the compressor.I know the pic isnt great but its the best shot I could get as its buried low in the frame.Im thinking its the unloader valves thats stuck.Many thanks for your replies.

Paul

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If the unloader is stuck, it holds the intake valves open, not the exhaust, so it would not leak back from the tanks when the truck is turned off. It does sound like the exhaust valves are leaking .

I would likely remove the outlet fitting and run the truck a max rpm and try and "blow out" any debris that might be keeping the valves from closing. Doing this will pass the max amount of air through the valves.

Anything else will require pulling the compressor and/or head.

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Id say a lot of black carbon like debris was restricting flow out of the compressor. Is there a pressure relief valve on the copressor head ? If not, i suggest adding one. We use 150 PSI releif valves. 

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16 hours ago, mowerman said:

Well these guys usually know a lot more than me. …im just a do it yourselfer but I had the same problem with mine around 20 years ago and a new governor did the trick best of luck

I know what you mean Bob.I woukd say Im the same.I did serve my time as a mechanic but that was 40 years ago.I have restored a number of cars and pick ups over the years but this is my first big truck.Sometimes I need reminding of things I once knew but have forgotten.The guys on this site is just great for that....

Paul

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2 minutes ago, Joey Mack said:

Id say a lot of black carbon like debris was restricting flow out of the compressor. Is there a pressure relief valve on the copressor head ? If not, i suggest adding one. We use 150 PSI releif valves. 

Yeah a fair bit of black carbon debris came out on the shop rag.No theres no pressure relieh valve on the head,would I fit one to the outlet and adjust the pipes to suit?...

Paul

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I wish i was familiar with that compressor, i cant tell from the pictures. On Bendix Tu-Flo and I think Midlands pumps too, there is a plug in the head on the air side not the coolant gallery. They can accept the releif valve.

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I don't think the TF501 has that. Replace the elbow from the tube with a T fitting and a pipe to flare adapter and put the relief valve there. Also inspect or replace the copper line. If the head had carbon build up good chance the copper line does also.

Be sure to use a high temp relief valve as the outlet temp can be quite hot

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2 hours ago, Joey Mack said:

I wish i was familiar with that compressor, i cant tell from the pictures. On Bendix Tu-Flo and I think Midlands pumps too, there is a plug in the head on the air side not the coolant gallery. They can accept the releif valve.

The earlier compressors in the Tru-Flo series, TF500,600, 700 and TF501 I don't think had the provision for a relief the TF 550 I believe does. It is a later compressor.  I still have some 500 and 700 models, I'll have to check if I have a 501.

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