Paul - Thanks for the diagrams. The differences I have are 1. The pump is a full Bosch not an Ambac therefore there is no Puff Limiter 2. I have an air start which I put a tap on before the lubricator too eliminate any possible leaks here. It made no difference. I had this problem on a previous V8. 3. There is no tube in the tank for the return line. Fuel just goes into the tank through an elbow and splashes into the tank. I have taken the return line off the pressure relief value on the pump overnight and placed a funnel and cup underneath - nothing was captured - I assume from this that nothing was leaking or draining back through the pressure relief valve back to the tank. In what your saying, I don't know if it will suck back through the pressure relief value back into the pump in the opposite direction. Though this direction may need more investigation. Maybe I could put a one way valve (I have here) in that line to stop any possible sucking of air back through the pressure relief valve. Working today the truck was stopped for 2.5 hours and it wouldn't fire without priming. It is Pissssssssssssssing me off. DAVE